LP Gas Grill Assembly and Use Manual
6512S0DT91
6212S00T91
For Outdoor Household Use Only. Not for Commercial Use.
Need Help? Need to Register Your Grill? Looking for Aussie Parts & Accessories?
WARNING
DANGER
!
!
• Failure to follow these intructions could result in
fire or explosion which could cause death, serious
personal injury, or property damage.
• Read and follow instructions carefully before
assembly or use.
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, keep away from the appli-
ance and immediately call your gas supplier or
your fire department.
• Do not use this product for any other purpose than
which it is intended.
• These instructions must be kept with the user.
SAVE THESE INSTRUCTIONS.
WARNING
!
• Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
other appliance.
• An LP cylinder not connected for use shall not be
stored in the vicinity of this or any other appliance.
3
Contents
Preparation for Assembly..............................................3
Step 23 (6512 Only) Battery Installation....................20
Parts Identification
Parts Illustration ..........................................................4
Parts List .....................................................................5
Connecting/Disconnecting the Gas
Using Gas ..................................................................21
LP Gas Cylinder..........................................................21
LP Hose & Regulator...................................................22
Connecting LP Gas Cylinder .......................................22
Disconnecting LP Gas Cylinder ...................................22
Assembly Instructions
Step 1 Frame Identification.......................................6
Step 2 Shroud to Leg Assembly.................................7
Step 3 Front Crossbrace Assembly............................7
Step 4 Tank Side Brace & Top Crossbrace Assembly..8
Step 5 Crossbrace & Right Tube Brace Assembly.......9
Step 6 Tank Locking Plate & Center Brace Assembly.9
Step 7 Wheel Assembly (Model 6212).....................10
Step 7 Wheel Assembly (Model 6512).....................10
Step 8 Bowl Support & Hinge Half Assembly .......... 11
Step 9 Drip Cup Wire Assembly.............................. 11
Step 10 Main Burner Assembly.................................12
Step 10A (6512 Only) Tank Heat Shield Attachment ...12
Step 11 Bowl to Cart Assembly.................................13
Step 12 Manifold Assembly ......................................13
Step 12C (6512 Only) Control Panel Heat Shield.........14
Step 13 Control Panel Assembly...............................14
Step 14A Main Burner Electrode Assembly .................15
Step 14B Electrode Wire Plug Assembly......................15
Step 15 Side Table Assembly .................................... 16
Step 16 Hood Hinge Half Assembly.......................... 16
Step 17 Hood Handle Assembly ............................... 17
Step 18 Hood / Hinge Assembly............................... 17
Step 19A Flavor Activator Assembly............................18
Step 19B Warming Rack Assembly..............................18
Step 20A Cooking Grid Assembly ...............................18
Step 20B Control Knob Assembly ...............................18
Step 21 Tank Blocking Wire Assembly.......................19
Step 22 Drip Cup Assembly......................................20
Before Using Your Grill
Installation Codes.......................................................23
Selecting a Location ...................................................23
Performing a Leak Test...............................................23
How to Perform a Leak Test “First Time Use” ..............24
Lighting Grill Using the Ignitor....................................25
Check the Flame ........................................................25
Manually Lighting the Grill .........................................27
Cooking on the Gas Grill
Grill Cooking (Direct Method).....................................28
Roasting (Indirect Method)..........................................28
Warming Rack............................................................30
End of Cooking Session..............................................30
Care and Maintenance
Cleaning the Grill.......................................................30
How to Clean the Burners ..........................................31
Storage ....................................................................32
Emergencies ............................................................33
Troubleshooting.......................................................33
Important Notice- LP Cylinder with OPD ...............35
Limited Warranty.......................................................36
Register your grill and retain your receipt.
Preparation for Assembly
Remove grill and all the packaging from carton and place on floor. Make sure there are no loose parts.
NOTE: Before using your grill, read the instructions and your manual.
For easier set-up and assembly, follow instructions of each step in the order they are written as you look at the dia-
grams. If accessories mentioned in certain assembly steps do not come with your model, skip that step and proceed to
the next step that applies to your model.
If you have any questions or need help, go to www.aussiegrills.com or contact Customer Service at 1-800-251-
7558. Be sure to have the grill model number and serial number printed on the black label located on the back of the
cart shroud. If you need replacement parts, look in the Parts List Section to find the exact parts you need. If you need
a replacement part under warranty, a proof of purchase will be necessary. You will be asked to forward your
proof of purchase via e-mail to [email protected] or to fax your proof of purchase to 423-639-1055 and reference
your model and serial number. It is important to register your grill and retain your receipt.
4
Parts Illustration - Model 6212S00T91 / 6512S0DT91
NOTE:
Some illustrations may vary slightly depending on grill Model, however the names are the same.
4
5
1
2A
3A
3
6
7
6A
9
10
14
8
11
15
12
13
16
17
17A
18
19
20A
21
22
24
25
26
23
27
28
29A
30
36
31
32
34
34A
33
35
5
Parts List- Model / 6212S00T91 / 6512S0DT91
If you need replacement parts, refer to the Parts Illustrations to find the exact parts you need. If you have any
questions or need help, contact Customer Service at 1-800-251-7558 or go to www.aussiegrills.com. Be sure
to have the grill model number and serial number printed on the black label, located on the back of the cart
shroud. If you need a replacement part under warranty, a proof of purchase will be necessary. You will be
asked to forward your proof of purchase via e-mail or to fax your proof of purchase to 423-639-1055 and reference
your model and serial number. It is important to register your grill and retain your receipt.
When ordering parts, it is VERY important to have the complete Model Number to receive
the correct replacement parts for your grill.
Key
1
2A
3
3A
4
5
6
6A
7
8
9
Description
Hood
Handle Shield (6512 only) 1
Quantity
Hardware Pack (Model 6212)
1
Description
Quantity
6212 Hood Handle
6512 Hood Handle
Hood Hinge Half
Warming Rack
6212 Cooking Grid
6512 Cooking Grid
Flavor Activator
Flavor Activator Support
Main Burner
Main Electrode Assembly
Bowl Hinge Half
Bowl
Bowl Support
Manifold Assembly
Control Panel
Burner Control Knob
Piezo Igniter (6212 only)
Electric Igniter (6512 only) 1
1
1
2
1
1
2
1
2
1
1
2
1
2
1
1
2
1
1/4-20 x .39” Bolt
15
1/4-20 x .39” Bolt w/Fiber Washer 10
1/4-20 x .59” Bolt w/Fiber Washer
1/4-20 x 1.1” Bolt
4
6
1/4-20 x 1.97” Bolt
1/4-20 x 1.2” Stair Screw
1/4-20 x .59” Thumb Screw
1/4-20 Hex Nut
5/32-30 x .31” Bolt
5/32-30 x .39” Bolt
#5 x .31” Tapping Screw
Thermal Baffle Washer
Hood Hinge Axle
4
8
2
22
4
5
3
2
2
10
11
12
13
14
15
16
17
17A
18
19
20A
21
21
22
23
24
25
26
27
28
29A
30
31
32
33
34
34A
35
36
Axle Pin
4
Wheel Axles
2
Hardware Pack (Model 6512)
Description
Quantity
Drip Cup Holder Wire
Drip Cup
CP Heat Shield (6512 only) 1
Tank Blocking Wire 6212
Tank Blocking Wire 6512
Top U-Frame
1
1
1/4-20 x .39” Bolt
19
1/4-20 x .39” Bolt w/Fiber Washer 10
1/4-20 x .59” Bolt w/Fiber Washer
1/4-20 x 1.1” Bolt
4
6
1
2
2
2
1
1
2
2
1
1
1
2
2
3
2
2
1
1
1/4-20 x 1.97” Bolt
1/4-20 x 1.2” Stair Screw
1/4-20 x .59” Thumb Screw
1/4-20 Hex Nut
5/32-30 x .31” Bolt
5/32-30 x .31” Bolt with Nut
5/32-30 x .39” Bolt
#5 x .31” Tapping Screw
Hood Hinge Axle
4
8
2
24
4
2
5
3
2
Side Table
Tank Locking Plate
Tank Side Brace
Left Leg
Right Leg
Right Tube Brace
Tank Shield (6512 only)
Tank Support
Wheel
Shroud
Axle Pin
4
Wheel Axles
2
Crossbrace
Foot Cap (6212 only)
Foot Cap (6512 only)
Regulator Assembly
Center Brace
6
Assembly Instructions
NOTE: Some illustrations may show parts that are not included in your grill
or are a different size. If assembly method is different it will be noted. If not,
proceed as instructed.
Step 1
Frame Identification
Identify parts and lay on floor as shown. Parts are named for their assembled position on the grill. The two Top U-
Frames are symmetrical so will work on the left or right.
The Left Legs (or Wheel Legs) are shorter, have a hole near the bottom for the wheel axle and have no end cap.
The Right Legs are longer and have a plastic Foot Cap on the end.
Insert the Left Legs into the ends of one Top U-Frame and the Right Legs into the ends of the other Top U-Frame. Note
that the notch at the top tapered end of all Legs will face the inside. Do NOT install any fasteners at this stage.
The view below is shown with what will be the “FRONT” of the cart facing down.
Top U-Frame
Notch to inside
Notch to inside
Left Leg
Right Leg
Open end
Foot Cap
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